A leading contract manufacturer, Diversified Plastics has state-of-the-art ISO 13485 and 9001 certified facilities in Minnesota and California. In addition to plastic injection molding, DPI offers additive manufacturing and micro molding capabilities. Both locations include the latest manufacturing, clean room, tooling and quality assurance equipment. Our facilities meets the highest industry standards and have earned numerous certifications and awards.
DPI North
- CAM Software: Mastercam
- CAD Software: Solidworks
| 2 | Bridgeport Vertical Mills with Digital Read-outs |
| 3 | Clausing Drill Presses, Multiple Speed |
| 1 | Multi-spindle Drilling and Tapping Commander Head |
| 1 | Clausing Lathe, Model 1300 |
| 1 | CNC Lathe HAAS SL20 |
| 1 | Makita Cut Off Saw |
| 1 | Fadal VMC 4020 CNC Milling Machine Center, High Speed CPU, 21 Position Tool Carousel |
| 1 | Belco Medical Tray Sealer, PLC 3025 with closed loop process controls, validation ports for time, temperature and pressure. Accepts trays size up to 29″ long x 24″ wide x 6″ deep |
| 1 | Accu-Seal 15″ Medical Sealer |
| 5 | Toledo Parts Weighing Scales |
| 1 | Sergeant Shrink Tunnel |
| 1 | Automatic Pallet Wrapper |
| 1 | Roller Conveyor, Automatic Stapler, Banding Machine, Etc. |
- Carbon’s Digital Light Synthesis™ (DLS™) additive manufacturing
- Fadal VMC 4020 CNC Milling Machine
- HAAS SL20 CNC Lathe
| 5 | Conair MicroTrac 2 Series Mold Temperature Controllers, ¾ HP |
| 3 | Conair MicroTrac 2 Series Mold Temperature Controllers, 1 HP |
| 1 | Conair TW Mold Temperature Controller |
| 5 | Advantage 2000 LE Mold Temperature Controllers |
| 1 | Conair Compu-Dry Dehumidifying Material Dryer, Model CD-60H |
| 1 | Una Dyn Dehumidifying Material Dryer, Model AD |
| 2 | Novatec MD 25 Material Dryers |
| 1 | 50 Ton Advantage Cooling Tower |
| 2 | Advantage 450 Gallon Pumping Stations |
| 1 | Novatec Dehumidifying Material Dryer, Model PLD-120 |
| 1 | Cincinnati Milacron Material Dryer, Model DD-100 |
| 4 | Conair Compu-Dry Dehumidifying Material Dryers w/Dew Point Readout, Model CD-30D |
| 1 | Sullair Air Compressor, Model LO-30, HP |
| 1 | Novatec NW-150 Nova Wheel Dryer / 600 L3 Hopper |
| 1 | Rapid 400-45 Granulator 14”X18” |
| 1 | Dukane 220 Ultra Sonic Welder 20 kHz |
| 1 | Branson Multi-Level Ultrasonic Welder, Model 902R |
| 1 | United Silicone Pad Printer, Model UP450 (Decorates up to 4-1/2” X 7”) |
| 1 | Ranar DP-1076 Pad Print Dryer |
| 1 | Manual Silkscreen Machine |
| 1 | United Silicone Hot Stamping Machine, Model US-40 |
| 1 | ISM Rivet Machine, Model EMKA |
| 1 | Alva Allen Staking Machine, Model L1-105 |
| 1 | Visumatic Automatic Screwdriver with Shaker Bowl, Model 900BF |
| 1 | Despatch Annealing Oven, LAC Series |
| 1 | Branson Spin Welder, Model SW200 Servo |
| 5 | Nelmor 10 HP Material Granulators, Model G1012SSP1 |
| 1 | Nelmar Material Granulator, Model 8X10FFP |
| 4 | Nelmor Material Granulators, Model G810VL |
| 2 | Cumberland Material Granulator, Model 16X200 |
| 4 | Husky Hot Manifold Controller |
| 3 | Conair Dust Beater Proportional Hopper Loaders with 90-lb. Capacity Hoppers |
| 1 | Novatec Hopper Loader w/400-lb. Capacity Hopper |
| 1 | AEC Proportional Hopper Loader with 90-lb. Capacity Hopper |
| 1 | Cincinnati Milacron Air-Operated Hopper Loader |
| 1 | Conair Dust Beater Proportional Hopper Loader with 250-lb. Capacity Insulated Hopper |
| 2 | Conair Dust Beater Nonratio Loaders |
| 1 | Conair Compressed Air Material Loader |
| 2 | Conair 22DL Mini-Vacuum Material Loaders |
| 5 | Conair Martin Robot Pickers, Model EX 150 |
| 1 | Advantage TR200 Negative Pressure Unit |
| 1 | Conair MicroTrac Negative Pressure Water Temperature Controller TW-1 |
| 1 | Miscellaneous Wquipment: Barrel Type Material Tumbler, Hydraulic Press, Tappers, Drill Press |
| 1 | Zeiss DCC Eclilpse 28X28 CMM with Touch Probe & Articulating Head |
| 1 | Numerex Coordinate Measuring Machine with Touch Probe, Model 1518-10BT |
| 3 | Surface Plates |
| 1 | 2x Stereo Microscope |
| 1 | Deltronic Optical Comparator with Digital MPC-1 Readout, Model DH14 |
| 1 | Mark 2 HP Moisture Analyzer |
| 1 | Vertex 210 Vision System |
| 1 | Chatillon TCM201 |
| 1 | Mecmesin Multi Test 5-i |
| 1 | Thread Gauges, Radius Gauges, Torque Gauges, Force Gauges, Height Gauges, and Fixtures |
- QC-Calc Statistic Software
- Label Maker
- QA/S SPC—Quality Control Software
- Labelview Barcoding Label Software
- IQMS Fully Integrated and Inventory Control, Scheduling, Budgeting, Accounting, Invoicing, Accounts Payable, Accounts Receivable, etc.
Medical Manufacturing
- ISO 14644-1 Class 8 Standards (Class 100,000)
- HEPA Filter Unit — Part # CAP112-26004C-1 — UL Listed
- Paint — PPG Aquapon WB Clean Room paint
- Flooring — Vfine-F-10148 Vinyl
Belco BM PLC 3025 with Closed-Loop Process Controls, Validation Ports for Time, Temperature and Pressure. Accepts Tray Size up to 29” Long x 24” Wide x 6” Deep.
Accu-Seal 15” Medical Sealer
- Fume/Exhaust Vent Hood
- Wall Mount, Stainless Steel
- Dickson Graphing Model FH320 with Visual and Audible Alarms
- All Equipment Can Be Validated. Environmental Monitoring Procedures Are in Place for Bio-Burden and Particle-Count Testing.
Design Tool & Engineering Inc.
- CAD Software: Solidworks 12
- CAM Software: Master CAM
| 1 | HAAS V-3 with Renishaw Probe |
| 1 | Fadal VMC 4020, High Speed CPU, 21 Position Tool Changer |
| 1 | HAAS VM-2, 30″ x 20″ |
| 1 | Mitsubishi VX10 with C Axis and 16 Position Tool |
| 1 | Makino EDAF2 with C Axis and 16 Position Tool |
| 3 | Bridgeport Mills, Series I |
| 3 | With Digital Read-Outs |
| 3 | With Power Feed Table |
| 1 | Surface Grinder — Chevalier, Model FSG 618 |
| 1 | Surface Grinder — Harig, Model 612 |
| 1 | CNC Surface Grinder — EZ Bridgeport Control, Model 618, CNC Grinding and Wheel Profiling |
| 1 | Surface Grinder — Okamoto 12 x 24 DX ACC |
| 1 | HAAS SL20 CNC Lathe |
| 1 | Clausing Lathe, Model 1300 |
| 1 | Deltronic Optical Comparator, 14 inch with Read-Outs |
| 1 | Mitutoyo Toolmakers Microscope with Read-Outs |
| 1 | Mitutoyo Digital Count Dial Height Gage |
| 1 | Gage Pin Set, .011/.750 Diameter |
| 1 | Gage Block Set 81 Piece |
| 1 | 12″ Starrett Cadillac Height Gage |
| Various Quality Measuring Instruments | |
| 1 | Tru-dex Radius Dresser — Harig |
| 1 | Tool & Cutter Grinder Deckel — Model SO |
| 1 | Dust Collector Torit — Model 84 |
| 1 | Grind-All Fixture — Harig #1 |
| 1 | L-TEC Heliarc — 250 HF Welder and Cutter |
| 1 | Hermann Schmidt Squaring Block |
DPI West
- AutoCAD, Mechanical Desktop
- SolidWorks
- MasterCAM
- Fadal 4020 3-axis CNC mill
- Prototrak 3-axis CNC mill (2)
- Prototrak 2-axis CNC mills (3)
- Conventional mills (2)
- Lathes (3)
- EDM, sinker (2)
- EDM, wire
- Precision surface grinders (4)
- Deckel single lip cutter grinder
- Extensive tooling and inspection accessories
- CAD mold design
- Toshiba 500-ton, 72 oz.
- Toshiba 390-ton, 41 oz.
- Fortune 275-ton, 29 oz.
- Wittman 3-axis Robot
- Toyo 250-ton, 17.5 oz., all electric
- Toyo 200-ton, 16 oz. (2)
- JSW Vertical 165-ton, 8 oz.
- Toyo 150-ton, 6.7 oz.
- JSW 146-ton, 5.5 oz., all electric
- Fortune 143-ton, 8.8 oz.
- Yushin HOP Five Sprue Picker
- Fortune 110-ton, 6.1 oz.
- Toyo 90-ton, 5.5 oz.
- Fortune 88-ton, 3.4 oz. (2)
- Yushin HOP Five Sprue Picker
- Toyo 35-ton, 0.9 oz.
- Cincinnati 33-ton, 1.8 oz.
All units have desiccant dryers and mold-temperature controllers.
- Carbon Additive Manufacturing
- Dimension FDM
- Ultrasonic Welding
- Assembly and packaging
- All secondary machining
- Custom-tailored production and inspection procedures per unique customer specifications
- ISO 9001:2015 Certified
- ISO 13485:2016 Certified
- Keyence 8030T Vision System
- RAM Optical Video CMM
- Extensive conventional inspection equipment
- Data Color Spectro Photometer
- IQMS Integrated ERP Software for Molding Operations, Inventory Control, Financial Accounting
